DCSmart

Wireless Capping Machine

Specifically designed for sealing of pharmaceutical vials with aluminum caps or aluminum-plastic caps

DCSmart is equipped with functions such as recipe version management, audit trail, batch management, electronic signature, and user management. The device connects wirelessly to the operator interface, enabling broader application environments. To ensure operational safety, a dual-trigger design is implemented. The system supports electronic batch report generation via Ethernet or USB, and provides real-time audit trails through Ethernet, enhancing traceability throughout the production process.

Wireless & Smart Control

High Safety & Precision

Comprehensive Data & Traceability

Features

  • Full 316 stainless steel, VHPS resistant
  • Dual-trigger control to guarantee operator safety
  • Segmented torque capping, digitally adjustable
  • Wireless connection to HMI
  • Fully servo-drive, digital adjustment
  • Complies with 21 CFR Part 11 and GAMP
  • One-click debugging and one-click cap size identification
  • Recipe versioning, audit trail, batch records, e-signatures, and user management
  • Protect vials from exploding
  • PDF report generation and export for printing
  • Alarms indication

Specifications

Power Supply: 220V Power: 0.6kW
Capacity: 420~600 vials/h Cap Range: 8-33mm
Weight: 35Kg Dimensions: 455mmx325mmx650mm(LxWxH)

Applications

Specifically designed for sealing of pharmaceutical vials with aluminum caps or aluminum-plastic caps.

Tailin Bioengineering

Pharmaceutical Industry

Tailin Bioengineering

Biotechnology & Gene Therapy

Tailin Bioengineering

R&D

FAQ

The machine is specifically designed for pharmaceutical vials using aluminum caps or aluminum-plastic caps. It supports cap sizes ranging from 8 mm to 33 mm, making it suitable for various vial formats commonly used in sterile injectable production, biotechnology, and R&D applications.

DCSmart was developed specifically to improve sealing integrity while reducing common capping issues. Tailin states that its segmented torque crimping technology helps reduce aluminum particle generation and maintain stable sealing performance, even when aluminum caps are slightly deformed. The system is also designed to protect vials from exploding during the capping process.

Yes. DCSmart is constructed with full 316L stainless steel and is resistant to VH2O2/VHPS/VHP sterilization environments, making it suitable for pharmaceutical cleanrooms and aseptic processing areas. The wireless operation and digital control features also help reduce operator intervention inside controlled environments.

Yes. The system supports real-time audit trails, electronic batch report generation, and PDF export functions through Ethernet or USB connections. These features help manufacturers maintain detailed production records and improve overall process traceability for compliance and quality investigations.

The system includes alarm indication functions and user management controls to help operators identify abnormal conditions quickly. Combined with audit trails and electronic records, these functions support troubleshooting, accountability, and process security in regulated pharmaceutical environments.

Pharma capping dispensing

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